China best Three-Phase Gear Motor for Conveyor Systems vacuum pump engine

Product Description

 

Product Description

Our products strictly enforce the IEC motor production standards, and after ISO9001 quality management system of strict quality control, to ensure that my company’s high-quality products. My company’s products in many areas have been the majority of customers praise.

Here we briefly introduce my company’s products

Motor frame
Motor frame: the use of domestic high-quality 45 # steel plate welded processing, with surface processing size tolerance should be less than 0.01mm, to ensure that the mechanical properties of the motor.
 
Motor spindle
Spindle material forged 45A steel. After quenched and tempered after rough car, fine car, washing, grinding and other processes from processing, to ensure the overall mechanical properties of the spindle and precision tolerance size.

Stator rotor core
(1) fixed rotor core is the use of low loss, high permeability, high stacking coefficient, the surface of the insulating film adhesion and good weldability, no time, the thickness of 0.5mm electrician high-quality grain non-oriented cold rolling Silicon steel sheet laminated. Cold rolled silicon steel sheet performance indicators should not be less than GB2521-88 requirements, the material used by the performance of not less than 50W310. Each piece of silicon steel sheet should be no burr, both sides coated with F-class insulation material paint to reduce the eddy current loss.
(2) fixed rotor core ventilation groove layout so that the air flow smooth and smooth, so that the stator core is fully cooled, the wind resistance loss is small.
 
Stator winding coil
Stator winding coil using domestic high-quality manufacturers to provide the F-class insulation grade enameled wire or double glass fiber flat copper wire wound around. In the manufacturing process after several inter-turn pulse voltage test and ground pressure test.

The stator rotor winding is embedded in the core  
The stator rotor winding: 100% pure copper flat copper bending, F-class insulation mica wrapped.

Stator rotor winding wiring
In the manufacturing process with silver copper argon arc welding, and with F-class insulation mica will be welded at the package so the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.
 
Stator winding rotor winding vacuum impregnation
Using foreign advanced vacuum pressure impregnation solvent-free paint equipment and process (VPI) treatment. Has a good anti-corona and anti-corrosion resistance, in the groove, the end of the site to take anti-halo measures.
Therefore, the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.

Rotor fine processing and dynamic balance check
Rotor fine processing to ensure the stability of the stator and rotor between the uniform
Dynamic balancing checks ensure good mechanical performance of the motor. 
 
Machine assembly and experiment
experimental projects
Mechanical inspection/Determination of DC resistanceDetermination of insulation resistanceNo load testDetermination of vibration and temperature riseDetermination of open circuit voltage of rotorStall testWinding to ground pressureTurnstrap test30KV DC leakage test.

Feature

 

the motors are of box-section construction, the frame is welded into box-section using steel plate, and hence the weight of motors is light and rigidity i good. Two sides and top of the frame are all provided with the windows, which ,on the 1 hand is convenient to maintain and take are of motors,and,on the other hand,can mount different coolers on the top of frame,thus being capable of deriving the motors with different methods of cooling and different degrees of protection.

Power 180kw~6000kw
Insulation F / B, H/B
Voltage and frequency 3.3kv/6kv/6.6kv 10kv 11kv 13.8kv   50 / 60HZ 
Speed 3000/1500/1000/750/600 rpm
Mounitng IMB3/IMV1
Cooling and ventilation IC611
Winding 100% Cooper Wire
Protection class IP54 / IP55
Vibration  vibration class A, vibration class B is available on request.
Quality assurance  obey ISO9001 documented quality system.
Site conditions  from -15°C t0 +40°C and altitude below 1000 meters

 This series of motor may be used for driving all kinds of genHangZhou machines such as the compressor, ventilation fan, water pump stock-removing machine, transportation machines and other mechanical equipment, and are applied as the prime mover in all industrial and mining enterprises such as the mine,machinery, petrochemical industry and power plant etc, if the users place an order the motors that are used for driving the machines with huge rotary inertia such as the blower, coal grinder, rolling machine, crusher, belt machine, etc, they shall provide us with relevant technical data, CHINAMFG the technical agreement with us as the basis for specific design of motor to ensure the reliable operation of motor.

 

Detailed Photos

Company Profile

FAGGIOLATI HangZhou is an innovative and efficient supplier of fluid equipment. The company’s quality management system fully meets the requirements of ISO90001 quality system certification, ISO14001 environmental system certification and OHSAS18001 safety system certification and has obtained the Chinese national certification.
We are committed to providing high-end technologies and services that improve water, air and the environment around the world, innovating for the benefit of our customers, satisfying them and benefiting our employees. 

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Application: Industrial
Operating Speed: High Speed
Number of Stator: Three-Phase
Rotor Structure: Winding Type
Casing Protection: Explosion-Proof Type
Starting Mode: Auto-induction Voltage-reduced Starting
Customization:
Available

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gear motor

Can gear motors be used in robotics, and if so, what are some notable applications?

Yes, gear motors are widely used in robotics due to their ability to provide torque, precise control, and compact size. They play a crucial role in various robotic applications, enabling the movement, manipulation, and control of robotic systems. Here are some notable applications of gear motors in robotics:

1. Robotic Arm Manipulation:

Gear motors are commonly used in robotic arms to provide precise and controlled movement. They enable the articulation of the arm’s joints, allowing the robot to reach different positions and orientations. Gear motors with high torque capabilities are essential for lifting, rotating, and manipulating objects with varying weights and sizes.

2. Mobile Robots:

Gear motors are employed in mobile robots, including wheeled robots and legged robots, to drive their locomotion. They provide the necessary torque and control for the robot to move, turn, and navigate in different environments. Gear motors with appropriate gear ratios ensure the robot’s mobility, stability, and maneuverability.

3. Robotic Grippers and End Effectors:

Gear motors are used in robotic grippers and end effectors to control the opening, closing, and gripping force. By integrating gear motors into the gripper mechanism, robots can grasp and manipulate objects of various shapes, sizes, and weights. The gear motors enable precise control over the gripping action, allowing the robot to handle delicate or fragile objects with care.

4. Autonomous Drones and UAVs:

Gear motors are utilized in the propulsion systems of autonomous drones and unmanned aerial vehicles (UAVs). They drive the propellers or rotors, providing the necessary thrust and control for the drone’s flight. Gear motors with high power-to-weight ratios, efficient energy conversion, and precise speed control are crucial for achieving stable and maneuverable flight in drones.

5. Humanoid Robots:

Gear motors are integral to the movement and functionality of humanoid robots. They are used in robotic joints, such as hips, knees, and shoulders, to enable human-like movements. Gear motors with appropriate torque and speed capabilities allow humanoid robots to walk, run, climb stairs, and perform complex motions resembling human actions.

6. Robotic Exoskeletons:

Gear motors play a vital role in robotic exoskeletons, which are wearable robotic devices designed to augment human strength and assist in physical tasks. Gear motors are used in the exoskeleton’s joints and actuators, providing the necessary torque and control to enhance human abilities. They enable users to perform tasks with reduced effort, assist in rehabilitation, or provide support in physically demanding environments.

These are just a few notable applications of gear motors in robotics. Their versatility, torque capabilities, precise control, and compact size make them indispensable components in various robotic systems. Gear motors enable robots to perform complex tasks, move with agility, interact with the environment, and assist humans in a wide range of applications, from industrial automation to healthcare and exploration.

gear motor

Can you explain the role of backlash in gear motors and how it’s managed in design?

Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:

1. Role of Backlash:

Backlash in gear motors can have both positive and negative effects:

  • Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
  • Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.

2. Managing Backlash in Design:

Designers employ various techniques to manage and minimize backlash in gear motors:

  • Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
  • Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
  • Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
  • Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.

3. Application-Specific Considerations:

The management of backlash in gear motors should be tailored to the specific application requirements:

  • Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
  • Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
  • Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.

In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.

gear motor

Can you explain the advantages of using gear motors in various mechanical systems?

Gear motors offer several advantages when utilized in various mechanical systems. Their unique characteristics make them well-suited for applications that require controlled power transmission, precise speed control, and torque amplification. Here’s a detailed explanation of the advantages of using gear motors:

1. Torque Amplification:

One of the key advantages of gear motors is their ability to amplify torque. By using different gear ratios, gear motors can increase or decrease the output torque from the motor. This torque amplification is crucial in applications that require high torque output, such as lifting heavy loads or operating machinery with high resistance. Gear motors allow for efficient power transmission, enabling the system to handle demanding tasks effectively.

2. Speed Control:

Gear motors provide precise speed control, allowing for accurate and controlled movement in mechanical systems. By selecting the appropriate gear ratio, the rotational speed of the output shaft can be adjusted to match the requirements of the application. This speed control capability ensures that the mechanical system operates at the desired speed, whether it needs to be fast or slow. Gear motors are commonly used in applications such as conveyors, robotics, and automated machinery, where precise speed control is essential.

3. Directional Control:

Another advantage of gear motors is their ability to control the rotational direction of the output shaft. By using different types of gears, such as spur gears, bevel gears, or worm gears, the direction of rotation can be easily changed. This directional control is beneficial in applications that require bidirectional movement, such as in actuators, robotic arms, and conveyors. Gear motors offer reliable and efficient directional control, contributing to the versatility and functionality of mechanical systems.

4. Efficiency and Power Transmission:

Gear motors are known for their high efficiency in power transmission. The gear system helps distribute the load across multiple gears, reducing the strain on individual components and minimizing power losses. This efficient power transmission ensures that the mechanical system operates with optimal energy utilization and minimizes wasted power. Gear motors are designed to provide reliable and consistent power transmission, resulting in improved overall system efficiency.

5. Compact and Space-Saving Design:

Gear motors are compact in size and offer a space-saving solution for mechanical systems. By integrating the motor and gear system into a single unit, gear motors eliminate the need for additional components and reduce the overall footprint of the system. This compact design is especially beneficial in applications with limited space constraints, allowing for more efficient use of available space while still delivering the necessary power and functionality.

6. Durability and Reliability:

Gear motors are designed to be robust and durable, capable of withstanding demanding operating conditions. The gear system helps distribute the load, reducing the stress on individual gears and increasing overall durability. Additionally, gear motors are often constructed with high-quality materials and undergo rigorous testing to ensure reliability and longevity. This makes gear motors well-suited for continuous operation in industrial and commercial applications, where reliability is crucial.

By leveraging the advantages of torque amplification, speed control, directional control, efficiency, compact design, durability, and reliability, gear motors provide a reliable and efficient solution for various mechanical systems. They are widely used in industries such as robotics, automation, manufacturing, automotive, and many others, where precise and controlled mechanical power transmission is essential.

China best Three-Phase Gear Motor for Conveyor Systems   vacuum pump engine	China best Three-Phase Gear Motor for Conveyor Systems   vacuum pump engine
editor by CX 2024-04-03

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