worm gear speed reducer
One reduction worm gearing provides high ratio reduction with few shifting parts in a close-coupled compact drive. The proper angle arrangement of driving-to-driven machine takes a minimum of space. Input and result shafts can be prolonged in either or both directions in horizontal or vertical plans adaptable to any installation requirement. Efficient engine speeds are reduced to gradual speed requirements of several industrial machines in one reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Steel Housings
Products
The exclusive utilization of the involute Helicoid Thread form (with departing side contact) on the worm and gear provides for high efficiencies, and long service life. The hardened surface and polished alloy metal worm develops a smooth, work hardened surface on the bronze equipment. Because of this worm gears wear in and improve with prolonged service while other gears are deteriorating. Ever-Power offers a broad collection of model configurations, sizes, ratios, and components from our standard products.
Fabricated Designs
If the application involves serious shock loads or feasible housing damage from external sources (as in steel mills or mobile equipment applications) Ever-Power can offer fabricated steel housings with up to 48″ center distances. Fabricated housings provide optimum rigidity and strength that allows the transmitting of higher horsepower amounts than are possible with regular cast iron models. Extra heavy side plates connect the worm and equipment shaft bearing facilitates, assuring proper meshing of the apparatus under all load circumstances. In smaller sized sizes, fabricated steel reducers are interchangeable with Ever-Power regular cast iron reducers.
Custom Designs
Ever-Power can offer custom acceleration and reversed engineered reducers for the application, be it a new project or a direct drop-in alternative to a competitor’s speed reducer. Fabricated steel reducers allow Ever-Power to complement a competitor’s footprint, centerline, and shaft elevation allowing a direct drop-in substitute saving the client time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are produced from phosphorous bronze. Our design also includes a hardened, floor and polished alloy steel worm. This combination develops a clean, work-hardened mating surface of the bronze equipment which increases with prolonged service.
Worm gearing is a course of gear reducers that utilizes right angle, nonintersecting shafts. This form of reducer provides smooth and quiet procedure and allows for the probability of large speed reductions. These gears are available from share in a wide selection of ratios, from only 4:1 to as much as 3600:1. The compact design and construction allows worm gear reducers to be placed in a comparatively small space. Thus, high reductions in a restricted package size can be achieved with this configuration. Our worm equipment features the constant sliding tooth action between worm and the teeth. This increases the tolerance for large loads and shock loads. Worm gear drives offer users high reducing capacity for relatively low cost in comparison with some other types of gearing.
The use of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that make use of worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm gear reducer gearbox series base on years of experiences uses designed teeth surface with unsurpassed torque transfer overall performance with great performance, efficency and cost.Worm gear program transmits power through sliding get in touch with, resulting in extremely low vibration , sound, small backlash and self-locking property
-Housing:One time we casting creats great rigidity for serious impacts. Outer cooling fins and internal lubrication essential oil diversion channel style to increase heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Steel S45C or SCM415, precison machined and carburized to HRC45 or HRC60, then for precision tooth grinding to ensure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm gear reducer is one type of reduction gear container which consists of a worm pinion insight, an output worm equipment, and includes a right angle result orientation. This kind of reduction gear box is normally used to have a rated motor quickness and produce a low speed result with higher torque worth based on the decrease ratio. They often can resolve space-saving problems since the worm equipment reducer is among the sleekest reduction gearboxes available due to the small diameter of its output gear.
worm gear reducerWorm gear reducers are also a popular type of speed reducer because they offer the greatest speed decrease in the smallest package. With a high ratio of speed reduction and high torque output multiplier, it’s unsurprising that many power transmission systems make use of a worm equipment reducer. Some of the most common applications for worm gears are available in tuning instruments, medical assessment equipment, elevators, security gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission offers two sizes of worm equipment reducer, the SW-1 and the SW-5 and both are available in a range of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are produced with rugged compression-molded glass-fill polyester housings for a durable, long lasting, light-weight speed reducer that is also compact, noncorrosive, and nonmetallic.
Features
Our worm equipment reducers offer an option of a solid or hollow output shaft and feature an adjustable mounting position. Both SW-1 and the SW-5, however, can withstand shock loading better than other decrease gearbox styles, making them ideal for demanding applications.
Rugged compression-molded glass-fill polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also referred to as worm gearbox or worm quickness reducers. Worm gear reducers are utilized for speed decrease and raising the torque for electric powered engine drives. You can choose to install your NEMA electric motor to the reducer by using the NEMA C encounter flange or make use of a coupling. If you need a coupling for the result or input shaft discover our coupling section for choosing the coupling. You can expect four assemblies left hands and right hands and double output shaft and shaft input and shaft result. Interchangeable with most worm gear manufactures. Observe data sheet in product overview for diamensions. Unless you see your type, make sure you Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Style for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Models for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear quickness reducers can be found in ratios from 5000:1 to 175,000:1 and middle distances from 7” to 20” (larger sizes available on request). Result torque ranges from 33,000 in pounds. for the 7” CD DDVM-70 to 582,900 in pounds for the DDVM-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers ca