China Custom 24V 48V Low Speed High Torque DC Motor DC Planetary Gear Motor High Torque DC Motor with Planetary Gearbox Gear Ratio: 1: 36 with Best Sales

Product Description

Product Features

 A DC Motor whose poles are made of Permanent Magnets is known as Permanent Magnet DC (PMDC) Motor. The magnets are radially magnetized and are mounted on the inner periphery of the cylindrical steel stator. The stator of the motor serves as  a return path for the magnetic flux. The rotor has a DC armature, with commutator segments and brushes.

Applications of the Permanent Magnet DC Motor

The PMDC motors are used in various applications ranging from fractions to several horsepower.  They are developed up to about 200 kW for use in various industries. The following applications are given below.

PMDC motors are mainly used in automobiles to operate windshield wipers and washers, to raise the lower windows, to drive blowers for heaters and air conditioners etc.

They are also used in computer drives.high torque dc planetary gear motor

These types of motors are also used in toy industries.

PMDC motors are used in electric toothbrushes, portable vacuum cleaners, food mixers.dc high torque geared motor

Used in a portable electric tool such as drilling machines, hedge trimmers etc.

Advantages of the Permanent Magnet DC Motor

Following are the advantages of the PMDC Motor.

They are smaller in size.24v dc motor low rpm

For smaller rating Permanent Magnet reduces the manufacturing cost and thus PMDC motor are cheaper.

As these motors do not require field windings, they do not have field circuit copper losses. This increases their efficiency.
 

Model	(mN.m)Torque	(r/min)Speed	Power	(V)Voltage	(A)Current ≤	(r/min)Speed tolerance
55ZYT01	63.7	3000	20	24	1.5	200
55ZYT02	63.7	3000	20	27	1.3	200
55ZYT03	63.7	3000	20	48	0.7	200
55ZYT04	63.7	3000	20	110	0.34	200
552YT05	55.7	6000	35	24	2.5	300
55ZYT06	55.7	6000	35	27	2.2	300
55ZYT07	55.7	6000	35	48	1.3	300
55ZYT08	55.7	6000	35	110	0.54	300
55ZYT09	78	2500	20.4	12	3.2	150
55ZYT10	63.7	3600	24	110	0.4	200
55ZYT51	92.3	3000	29	24	1.7	200
55ZYT52	92.3	3000	29	27	1.8	200
55ZYT53	92.3	3000	29	48	1.1	200
55ZYT54	92.3	3000	29	110	0.46	200
55ZYT55	79.6	6000	50	24	3.45	300
55ZYT56	79.6	6000	50	27	3.1	300
55ZYT57	79.6	6000	50	48	1.74	300
55ZYT58	79.6	6000	50	110	0.74	300
55ZYT59	92.3	1500	15	12	1.7	200
55ZYT60	79.6	3000	29	12	3.45	300
55ZYT61	76.4	5000	40	24	2.5	250
55ZYT63	127.4	1500	20	24	1.25	100
55ZYT64	95	3000	30	220	0.25	200
55ZYT65	89.2	7500	70	110	1.0	400
552YT66	110.8	2500	29	110	0.45	150
55ZYT68	69.6	5500	40	36	1.7	250
55ZYT72	95.5	2500	25	24	1.7	150
55ZYT76	92.3	2000	19	110	0.27	100
55ZYT105	108.2	7500	85	110	1.2	400
Model	(mN.m)Torque	(r/min)Speed	Power	(V)Voltage	(A)Current ≤	(r/min)Speed tolerance
70ZYT01	159.2	3000	50	24	3.2	200
70ZYT02	159.2	3000	50	27	2.9	200
70ZYT03	159.2	3000	50	48	1.5	200
10ZYT04	159.2	3000	50	110	0.7	200
70ZYT05	135.4	6000	85	24	5.2	300
70ZYT06	135.4	6000	85	27	4.8	300
70ZYT07	135.4	6000	85	48	2.6	300
70ZYT08	135.4	6000	85	110	1.1	300
70ZYT13	151.9	2200	35	90	0.6	150
70ZYT14	152.9	2500	40	180	0.35	150
70ZYT16	191	2000	40	24	2.3	100
70ZYT21	95.5	3000	30	220	0.2	200
70ZYT51	223	3000	70	24	4.3	200
70ZYT52	223	3000	70	27	3.8	200
70ZYT53	223	3000	70	48	2.2	200
70ZYT54	223	3000	70	110	0.95	200
70ZYT55	191.1	6000	120	24	7.5	300
70ZYT56	191.1	6000	120	27	6.6	300
70ZYT57	191.1	6000	120	48	3.8	300
70ZYT58	191.1	6000	120	220	0.8	300
70ZYT59	223	1500	35	12	4.3	200
70ZYT60	238.8	4000	100	110	1.3	200
70ZYT61	191.1	6000	120	90	1.8	300
70ZYT76	191.1	2500	50	24	3	150
70ZYT77	318.5	1500	50	48	1.6	100
Model	(mN.m)Torque	(r/min)Speed	Power	(V)Voltage	(A)Current ≤	(r/min)Speed tolerance
90ZYT01	323	1500	50	110	0.66	100
90ZYT02	323	1500	50	220	0.33	100
90ZYT03	294	3000	92	110	1.2	200
90ZYT04	294	3000	92	220	0.6	200
9OZYTO5	294	3000	92	24	6.1	200
90ZYT51	510	1500	80	110	1.1	100
90ZYT52	510	1500	80	220	0.55	100
90ZYT53	480	3000	150	110	2.0	200
90ZYT54	480	3000	150	220	1.0	200
90ZYT55	510	1500	80	12/24	10/5.0	100
9OZYT101	796	1500	125	110	1.6	100
90ZYT102	796	1500	125	220	0.8	100
90ZYT103	733	3000	230	110	2.8	200
9OZYT104	733	3000	230	220	1.5	200
9OZYT105	733	3000	230	24	13.5	200
90ZYT106	733	1500	125	12/24	13/6.5	100
90ZYT107	733	1300	100	36	4	100
9OZYT108	733	3000	250	48	6.5	200
Model	(mN.m)Torque	(r/min)Speed	Power	(V)Voltage	(A)Current ≤	(r/min)Speed tolerance
110ZYT01	784	1500	123	110	1.8	100
110ZYT02	784	1500	123	220	0.9	100
110ZYT03	637	3000	200	110	2.8	200
110ZYT04	637	3000	200	220	1.4	200
110ZYT05	637	3000	200	24	13	200
110ZYT51	1177	1500	185	110	2.5	100
110ZYT52	1177	1500	185	220	1.25	100
110ZYT53	980	3000	308	110	4.0	200
110ZYT54	980	3000	308	220	2.0	200
110ZYT55	980	3000	308	24	16.5	200
110ZYT101	1560	1500	245	110	3.0	100
110ZYT102	1560	1500	245	220	1.5	100
110ZYT103	1274	3000	400	110	4.8	200
110ZYT104	1274	3000	400	220	2.4	200
110ZYT105	1274	3000	400	24	22.5	200
110ZYT106	1274	1500	245	12/24	24/12	100
110ZYT151	2390	1500	375	110	4.5	100
110ZYT152	2390	1500	375	220	2.3	100
110ZYT153	2230	3000	700	110	8.5	200
110ZYT154	2230	3000	700	220	4.2	200
110ZYT155	2230	3000	700	24	45	200
110ZYT156	2230	1500	375	12/24	44/22	100
Model	(mN.m)Torque	(r/min)Speed	Power	(V)Voltage	(A)Current ≤	(r/min)Speed tolerance
1302YT01	2548	1500	400	110	4.8	100
130ZYT02	2548	1500	400	220	2.4	100
130ZYT03	2548	3000	800	110	9	200
130ZYT04	2548	3000	800	220	4.5	200
130ZYT05	3185	1500	500	24	28	100
130ZYT51	3185	1500	500	110	5.8	100
130ZYT52	3185	1500	500	220	2.9	100
130ZYT53	3185	3000	1000	110	11	200
130ZYT54	3185	3000	1000	220	5.5	200
130ZYT55	3185	3000	1000	24	50	200
130ZYT56	3185	1500	500	24	25	100
130ZYT101	3822	1500	600	110	7	01
130ZYT102	3822	1500	600	220	3.5	100
130ZYT103	3822	3000	1200	110	13	200
130ZYT104	3822	3000	1200	220	6.5	200
130ZYT105	3822	3000	1200	24	55	200
130ZYT106	3822	1500	600	24	30	100
130ZYT156	4775	1500	750	24	35	100
130ZYT157	4775	3000	1500	24	70	100
130ZYT158	6366	1500	1000	24	50	200

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What are the maintenance requirements for gear motors, and how can longevity be maximized?

Gear motors, like any mechanical system, require regular maintenance to ensure optimal performance and longevity. Proper maintenance practices help prevent failures, minimize downtime, and extend the lifespan of gear motors. Here are some maintenance requirements for gear motors and ways to maximize their longevity:

1. Lubrication:

Regular lubrication is essential for gear motors to reduce friction, wear, and heat generation. The gears, bearings, and other moving parts should be properly lubricated according to the manufacturer’s recommendations. Lubricants should be selected based on the motor’s specifications and operating conditions. Regular inspection and replenishment of lubricants, as well as periodic oil or grease changes, should be performed to maintain optimal lubrication levels and ensure long-lasting performance.

2. Inspection and Cleaning:

Regular inspection and cleaning of gear motors are crucial for identifying any signs of wear, damage, or contamination. Inspecting the gears, bearings, shafts, and connections can help detect any abnormalities or misalignments. Cleaning the motor’s exterior and ventilation channels to remove dust, debris, or moisture buildup is also important in preventing malfunctions and maintaining proper cooling. Any loose or damaged components should be repaired or replaced promptly.

3. Temperature and Environmental Considerations:

Monitoring and controlling the temperature and environmental conditions surrounding gear motors can significantly impact their longevity. Excessive heat can degrade lubricants, damage insulation, and lead to premature component failure. Ensuring proper ventilation, heat dissipation, and avoiding overloading the motor can help manage temperature effectively. Similarly, protecting gear motors from moisture, dust, chemicals, and other environmental contaminants is vital to prevent corrosion and damage.

4. Load Monitoring and Optimization:

Monitoring and optimizing the load placed on gear motors can contribute to their longevity. Operating gear motors within their specified load and speed ranges helps prevent excessive stress, overheating, and premature wear. Avoiding sudden and frequent acceleration or deceleration, as well as preventing overloading or continuous operation near the motor’s maximum capacity, can extend its lifespan.

5. Alignment and Vibration Analysis:

Proper alignment of gear motor components, such as gears, couplings, and shafts, is crucial for smooth and efficient operation. Misalignment can lead to increased friction, noise, and premature wear. Regularly checking and adjusting alignment, as well as performing vibration analysis, can help identify any misalignment or excessive vibration that may indicate underlying issues. Addressing alignment and vibration problems promptly can prevent further damage and maximize the motor’s longevity.

6. Preventive Maintenance and Regular Inspections:

Implementing a preventive maintenance program is essential for gear motors. This includes establishing a schedule for routine inspections, lubrication, and cleaning, as well as conducting periodic performance tests and measurements. Following the manufacturer’s guidelines and recommendations for maintenance tasks, such as belt tension checks, bearing replacements, or gear inspections, can help identify and address potential issues before they escalate into major failures.

By adhering to these maintenance requirements and best practices, the longevity of gear motors can be maximized. Regular maintenance, proper lubrication, load optimization, temperature control, and timely repairs or replacements of worn components contribute to the reliable operation and extended lifespan of gear motors.

What is the significance of gear reduction in gear motors, and how does it affect efficiency?

Gear reduction plays a significant role in gear motors as it enables the motor to deliver higher torque while reducing the output speed. This feature has several important implications for gear motors, including enhanced power transmission, improved control, and potential trade-offs in terms of efficiency. Here’s a detailed explanation of the significance of gear reduction in gear motors and its effect on efficiency:

Significance of Gear Reduction:

1. Increased Torque: Gear reduction allows gear motors to generate higher torque output compared to a motor without gears. By reducing the rotational speed at the output shaft, gear reduction increases the mechanical advantage of the system. This increased torque is beneficial in applications that require high torque to overcome resistance, such as lifting heavy loads or driving machinery with high inertia.

2. Improved Control: Gear reduction enhances the control and precision of gear motors. By reducing the speed, gear reduction allows for finer control over the motor’s rotational movement. This is particularly important in applications that require precise positioning or accurate speed control. The gear reduction mechanism enables gear motors to achieve smoother and more controlled movements, reducing the risk of overshooting or undershooting the desired position.

3. Load Matching: Gear reduction helps match the motor’s power characteristics to the load requirements. Different applications have varying torque and speed requirements. Gear reduction allows the gear motor to achieve a better match between the motor’s power output and the specific requirements of the load. It enables the motor to operate closer to its peak efficiency by optimizing the torque-speed trade-off.

Effect on Efficiency:

While gear reduction offers several advantages, it can also affect the efficiency of gear motors. Here’s how gear reduction impacts efficiency:

1. Mechanical Efficiency: The gear reduction process introduces mechanical components such as gears, bearings, and lubrication systems. These components introduce additional friction and mechanical losses into the system. As a result, some energy is lost in the form of heat during the gear reduction process. The efficiency of the gear motor is influenced by the quality of the gears, the lubrication used, and the overall design of the gear system. Well-designed and properly maintained gear systems can minimize these losses and optimize mechanical efficiency.

2. System Efficiency: Gear reduction affects the overall system efficiency by impacting the motor’s electrical efficiency. In gear motors, the motor typically operates at higher speeds and lower torques compared to a direct-drive motor. The overall system efficiency takes into account both the electrical efficiency of the motor and the mechanical efficiency of the gear system. While gear reduction can increase the torque output, it also introduces additional losses due to increased mechanical complexity. Therefore, the overall system efficiency may be lower compared to a direct-drive motor for certain applications.

It’s important to note that the efficiency of gear motors is influenced by various factors beyond gear reduction, such as motor design, control systems, and operating conditions. The selection of high-quality gears, proper lubrication, and regular maintenance can help minimize losses and improve efficiency. Additionally, advancements in gear technology, such as the use of precision gears and improved lubricants, can contribute to higher overall efficiency in gear motors.

In summary, gear reduction is significant in gear motors as it provides increased torque, improved control, and better load matching. However, gear reduction can introduce mechanical losses and affect the overall efficiency of the system. Proper design, maintenance, and consideration of application requirements are essential to optimize the balance between torque, speed, and efficiency in gear motors.

In which industries are gear motors commonly used, and what are their primary applications?

Gear motors find widespread use in various industries due to their versatility, reliability, and ability to provide controlled mechanical power. They are employed in a wide range of applications that require precise power transmission and speed control. Here’s a detailed explanation of the industries where gear motors are commonly used and their primary applications:

1. Robotics and Automation:

Gear motors play a crucial role in robotics and automation industries. They are used in robotic arms, conveyor systems, automated assembly lines, and other robotic applications. Gear motors provide the required torque, speed control, and directional control necessary for the precise movements and operations of robots. They enable accurate positioning, gripping, and manipulation tasks in industrial and commercial automation settings.

2. Automotive Industry:

The automotive industry extensively utilizes gear motors in various applications. They are used in power windows, windshield wipers, HVAC systems, seat adjustment mechanisms, and many other automotive components. Gear motors provide the necessary torque and speed control for these systems, enabling smooth and efficient operation. Additionally, gear motors are also utilized in electric and hybrid vehicles for powertrain applications.

3. Manufacturing and Machinery:

Gear motors find wide application in the manufacturing and machinery sector. They are used in conveyor belts, packaging equipment, material handling systems, industrial mixers, and other machinery. Gear motors provide reliable power transmission, precise speed control, and torque amplification, ensuring efficient and synchronized operation of various manufacturing processes and machinery.

4. HVAC and Building Systems:

In heating, ventilation, and air conditioning (HVAC) systems, gear motors are commonly used in damper actuators, control valves, and fan systems. They enable precise control of airflow, temperature, and pressure, contributing to energy efficiency and comfort in buildings. Gear motors also find applications in automatic doors, blinds, and gate systems, providing reliable and controlled movement.

5. Marine and Offshore Industry:

Gear motors are extensively used in the marine and offshore industry, particularly in propulsion systems, winches, and cranes. They provide the required torque and speed control for various marine operations, including steering, anchor handling, cargo handling, and positioning equipment. Gear motors in marine applications are designed to withstand harsh environments and provide reliable performance under demanding conditions.

6. Renewable Energy Systems:

The renewable energy sector, including wind turbines and solar tracking systems, relies on gear motors for efficient power generation. Gear motors are used to adjust the rotor angle and position in wind turbines, optimizing their performance in different wind conditions. In solar tracking systems, gear motors enable the precise movement and alignment of solar panels to maximize sunlight capture and energy production.

7. Medical and Healthcare:

Gear motors have applications in the medical and healthcare industry, including in medical equipment, laboratory devices, and patient care systems. They are used in devices such as infusion pumps, ventilators, surgical robots, and diagnostic equipment. Gear motors provide precise control and smooth operation, ensuring accurate dosing, controlled movements, and reliable functionality in critical medical applications.

These are just a few examples of the industries where gear motors are commonly used. Their versatility and ability to provide controlled mechanical power make them indispensable in numerous applications requiring torque amplification, speed control, directional control, and load distribution. The reliable and efficient power transmission offered by gear motors contributes to the smooth and precise operation of machinery and systems in various industries.

editor by CX 2024-01-25