Our regular 700 Series – the heart of Ever-Power swiftness reducer product line – has been serving industry reliably for over 10 years. Its proven modular style has set the market standard for efficiency and is the most imitated product in the current worm gear acceleration reducer market. But why accept a knock-off when you’re able to have the initial – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting flexibility allows for installation in practically any position.
Housings are straddle-milled, top and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for optimum durability, and also greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal lifestyle.
Both 2D and 3D CAD drawings are available in our eCatalog.
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a broad choice of mounting choices, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low velocity gear ratio. Being basic and compact in design, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its body is normally quite lengthy in the axial path. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (solitary or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a type of interlocking gear composed of a worm shaft and worm wheel. The worm is shaped just like a screw and the worm wheel is definitely a kind of gear machined to possess a tooth profile with the same configuration.
The procedure of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that is fixed to ensure that it cannot rotate and therefore progresses in the axial direction when the bolt can be turned.
The look of a worm gear is considered through the relationship between the rack and spur gear on the center plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel by one tooth. Because of this, in a 1 speed reduction gears, the wheel could be manufactured so that it’ll be rotated 1/60 (1/120 in particular applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This feature can help you layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation path of the worm wheel by changing the screw direction.
A wide variety of shaft layouts The wide selection of shaft layouts is one of the top features of interlocking gears.For instance, right shaft output, remaining shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Number 2) and, if attachment orientations are included, you’ll be able to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is certainly characteristic since the contact is usually linear and the relative slide is excellent. In comparison with rolling power transmission, noise and vibration are extremely low. For this reason, this technology can be used to drive medical devices, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When selecting a worm reduction gears, the procedures for selecting the right gear are described in the manufacturer catalogs and the series and models ought to be selected according to those procedures. Particular care should be taken in essential areas such as selecting the load index, calculating the overhang load and examining heat rated capacity from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, heat produced through the initial period of make use of is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is paramount to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it is necessary to improve the lubricating oil and also to change the lubricating oil from then on about 1 time each year according to the operation manual supplied by the manufacturer.
Product Description
The Worm Reduction Gear Box is provided by our company is of supreme quality. Our products are created by using premium quality materials and progress technology at our vendors end. These are widely used in various sectors. Our items are often available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A-160 B5 Body, Flange Mount.
Option B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Attach.
High efficiency and secure operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the sector worldwide. They succeeded in merging uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute flexibility is given by the wide selection of several installation options, shaft configurations and engine interface, all offered as regular. The helicalworm and the doubleworm version, with or without the torque limiter, also accumulate, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, having a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) offers great versatility to match a broad selection of applications and provides higher efficiency compared to the compact range XC, where the emphasis is on space efficiency.
Series H offers the same features as series X with an added plus: a spur gear pre-stage at the insight end provides higher functionality and a broader selection of ratios compared to the X series.
Body sizes 110 and 90 include a cast-iron housing cast enbloc, whereas smaller sizes use die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy steel and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft comes as standard.
Broad range of options available:
second input, output flange, single or double extension output shaft, torque limiter with through cable, torque arm.