Small Precison Worm Reduction Gearboxes
There are a variety of specifications you will have to consider when making a worm gearbox selection.
First, what’s the insight and output torque requirements? Next, examine vendor horsepower/torque charts and select the correct worm gear reducer.
If the size of the gearbox will probably be an important consideration after that check the reducer dimension specs, not all manufacturers make compact units. Actually, working with the right supplier will help you not only find the right equipment reducer but also prevent some of the most common errors in reducer selection. We offer a free guide to help you find the right supplier to work with.
For low and fractional horsepower software we offer two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output are the major distinctions between these two models. Both feature the hollow or solid output shaft. Both models are compact and offer users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specs of your particular application or task is vital to selecting the right worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Small precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped installation holes on top and bottom
• Flush fitting bearing caps easy to install
• Input shafts installed on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capability of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Right Angle Worm Gear Motors Used
Anywhere a compact dual shaft gear motor or single shaft gear motor is required. This right angle equipment motor is so versatile it could work just about anywhere.
Features & Options
Double Shaft or Solitary Shaft
Hollow Shaft
Maximize Torque in a Small Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power offers designed and built unique, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in numerous configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that are designed and created to meet your unique specifications.
E mail us for the mini gearbox your application requires, or request a quote upon a customized micro gearbox.
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, speed reducers, gear drives, and gearmotors. All terms can be used pretty much interchangeably. Please note that the links for our small gear drives include details on the full range of frame sizes for that series or design.
Bevel Box Micro Equipment Drive
Our bevel container miniature equipment drives are program rated for the the best possible balance of overall performance and cost. Torque can be balanced to meet your RPM and operating life requirements. Lightweight with low backlash overall performance (less than 1°, with choice of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a compact package. They provide an result shaft at 90° from the input, and so are small worm gearbox Obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminium housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposing sides of the housing; output is a keyed bore. Standard one- and double-end shafts are available and given keys and retainer rings. An array of equipment ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They offer two input shafts on opposite sides of the frame, with two output shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high efficiency performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior performance in a wide variety applications and are built with small footprints, making them well suited for operations where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power’ micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminium housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your most demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with high efficiency, and show rugged structure for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and produce a custom miniature gearbox to meet your unique specifications. We can produce custom micro gearboxes in any configuration your application requires, with output torque amounts as high as 900Nm. We can work from your own gearbox designs, reverse engineer a preexisting unit, or help you develop an all-new style that delivers the performance you need. Request a quote on a customized miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and special ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to go over your particular needs.
We provide a broad selection of misalignment shaft couplings in in . and metric bore sizes. ” and metric precision surface shafts are available from stock.
Contact Us for High Performance Miniature Gearboxes
We are the miniature gearbox professionals. All of our micro gear drive versions deliver superior efficiency in a little footprint, and are rugged enough for challenging function environments. Contact us to learn more about our mini gearboxes, or demand a quote on a custom model that is tailored to your needs.
Additional benefits of worm drive gearboxes include: